High-Efficiency Granulation Technology of the Twin-Dies Pelletizer Ryuzoukun Baby

The Twin-Dies Pelletizer Ryuzoukun Baby achieves an impressive processing capacity of 300 kg/hour on average, despite its compact design. It ensures uniform and high-quality granulation.
The “Ryuzoukun Baby,” provided by Kakiuchi Co., Ltd., is a Twin-Dies Pelletizer designed to optimize the granulation process. Compact and space-saving, this device boasts a high processing capacity of up to 300 kg/hour, making it suitable for use in research and development as well as medium-scale manufacturing sites. It excels in operability, efficiency, and versatility. Utilizing its unique twin-dies mechanism, the device enables uniform granulation of materials, finding applications across a wide range of industries including plastic resins, food ingredients, and chemical products. This pelletizer is particularly tailored for organic fertilizers and animal feed. It performs granulation at temperatures below 50°C, ensuring that beneficial microorganisms in organic fertilizers remain intact. Additionally, it operates with low running costs, requires no maintenance, and supports fully automated operation.
■ Features
- High Processing Capacity : Despite its compact design, it achieves an average processing capacity of 300 kg/hour.
- Twin-Dies Mechanism : A proprietary granulation technology ensures uniform and high-quality granulation.
- Versatile Applications : Compatible with a variety of materials, including resins (PP, PE), food ingredients, and chemical products.
- Space-Saving Design : Compact and lightweight, ideal for use in laboratories or small workspaces.
- Ease of Operation and Maintenance : Intuitive control panels and tool-free assembly/disassembly for parts simplify handling.
Granulation at low temperatures allows beneficial microorganisms in organic fertilizers to survive the process. Compared to competitors’ products, the device consumes less power, reduces running costs, and features a simple structure that minimizes breakdowns. It is maintenance-free and requires no daily lubrication or cleaning with substances like rice bran to clear pellet holes. The pellets it produces disintegrate faster after being spread. The device has won multiple accolades, including the Kochi Prefecture Local Industry Award, the Kochi Eco-Industry Award, and the Minister of Science and Technology Award.
■ Specifications
The main technical specifications of the “Ryuzoukun Baby” are as follows:
- Operating Mechanism : Twin-dies type
- Processing Capacity : Average 300 kg/hour (varies depending on the material)
- Main Body Dimensions : 1000mm × 1270mm × 1510mm (W × D × H)
- Compatible Materials : Resins (PP, PE, etc.), food ingredients, chemical materials
- Power Supply : AC 100V
■ Applications
The “Ryuzoukun Baby” finds extensive use across the following industries:
- Manufacturing : Efficient granulation processes in small to medium-scale production lines.
- Research and Development : Small-scale granulation for testing new materials or product prototypes.
- Food Industry : Granulation processes for food granules and supplement production.
- Chemical Industry : Granulation for property evaluation or production testing of chemical materials.
Despite its compact size, the “Ryuzoukun Baby” delivers high-performance granulation, making it a valuable asset across various fields.