Preventing Short Circuits in Electronic Components Caused by Solder Ball Spatter | Protective Design for Automated Soldering Equipment Based on Past Defect Cases

In electronic component manufacturing processes, solder balls that scatter and adhere to circuits or workpieces may lead to short circuits or quality defects after delivery.In automated soldering processes, consistently controlling the scattering of solder debris requires measures that go beyond sol ...

Unstable Dimensions When Cutting Litz Wire Ends | How Dedicated Jigs and Automation Prevent Lead Wire Crushing and Dimensional Overrun

In coil manufacturing operations in Thailand, quality control of Litz wire is one of the processes that requires particularly careful handling. One major issue occurs when the wire is crushed or deformed during terminal cutting, causing the dimensions to exceed those specified in the drawing.When te ...

Achieving Performance Requirements through Precision Tension Control with Servo Tension

The ChallengesIn coil manufacturing, a "safe tension" limit is predetermined for each type of wire. It is essential to set the appropriate tension type and value to match the specific requirements of the product.This project involved air-core coils for motors and actuators, which required ultra-prec ...

Bobbin Coils: Preventing Wire Breakage During Soldering via Twist Processing

The ChallengesIn bobbin coil manufacturing, it is standard practice to wrap the wire around the terminals (a process known as "terminal wrapping" or karage) before soldering. However, wire breakage during the soldering process is a frequent challenge. The risk of breakage is particularly high when u ...

Improving Production Efficiency and Quality through Automation of Adhesive Application

The ChallengesOur primary challenge was maintaining a stable production volume of hundreds of thousands of units per month using manual manufacturing processes. In the adhesive application stage specifically, a lack of consistency led to material waste and posed a risk to long-term quality stability ...