Pushing the Limits of Layer Winding! A Case Study of Air-Core Coil Verification Using In-House Winding Machines

In manufacturing, a wide variety of coil shapes are required to meet specific space and performance requirements. Among these, cylindrical air-core coils are particularly difficult to wind due to their geometry, and the precision of the layer winding significantly dictates the final product's qualit ...

[Process Improvement Case Study] Solving Litz Wire Soldering Defects and Dimensional Excess! Countermeasures for Solder Balls and Crushed Lead Wires Explained

In coil manufacturing, processing Litz wire (Tetoron-insulated) is a critical stage, but are you facing quality challenges during soldering or lead wire cutting?In this article, we introduce a real-world case study of improvements we implemented in our "Litz wire soldering" and "lead wire cutting" p ...