• ダイカスト金型寿命を延ばすOXISO処理技術

ダイカスト金型寿命を延ばすOXISO処理技術

ダイカスト金型の寿命向上とトラブル削減のために開発されたOXISO処理技術は、表面の強化と溶損対策を同時に実現します。OX-FSP処理に加えてPVDコーティングを活用することで、焼付けやカジリの発生を抑え、応力腐食割れの対策を強化。特に、アルミ付着防止や湯面検知棒の摩耗対策において、従来の処理よりも圧倒的な効果を発揮します。この技術により、金型寿命を10倍以上に延ばすとともに、メンテナンスの手間を大幅に削減します。
■ 特長
溶損の抑制: 焼付けやカジリの発生を防ぎ、型寿命を延長。
耐久性の向上: 応力腐食割れやヒートチェック(熱疲労)の発生を遅延。
アルミ付着防止: 湯面検知棒などの部品をメンテナンスフリー化。
高耐摩耗性: OXISO処理とコーティング技術の併用で、耐摩耗性能を強化。
■ 能力
寿命の大幅延長:
従来のダイカスト金型が平均3,500ショットだったものを、OXISO処理により35,000ショット以上に向上。
耐溶損性の向上: コーティング試験では、Non-Coat(1時間)、Coat1(2時間)に対してOX-COATが4時間以上耐久。
焼付け防止: 表面滑らかさとコーティング密着性の向上により、焼付けを抑制。
■ 導入事例
ダイカスト金型: 溶損防止と型寿命の延長でコスト削減。
湯面検知棒: アルミ付着を防ぎ、頻繁な清掃を不要に。
応力腐食割れ対策: 高い残留圧縮応力により、金型寿命を10倍に延長。
OXISO処理は、ダイカスト金型の性能向上とトラブル削減を両立し、製造現場の生産効率を最大化します。
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OXISO THAILAND CO.,LTD.

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resin mold / press die / molding machine

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Oxiso offer a complete line service with special polishing process technology to meet any customer need.