Metal Pressing Jig | Solve Misalignment in Stamping to Below 0.3%
■ Summary:Misaligned holes and bent parts in metal stamping can significantly affect product quality. This article explores how a precision Pressing Jig can reduce defects and increase efficiency, helping factories achieve misalignment under 0.3%.
■ What are the problems in metal stamping?
Metal stamping is a core process for producing parts in the automotive, electronics, and appliance sectors. Yet, frequent problems such as burrs, warping, and hole misalignment arise due to positioning errors, uneven pressing force, or die wear. These issues not only affect quality but also increase waste and production downtime.
■ Common issues and root causes:
・ Burrs on workpiece edges: Often result from worn-out dies or incorrect die clearance.
・ Bent angle deviation: Caused by not compensating for material springback.
・ Misaligned holes: Due to material shifting or the absence of proper jigging support.
■ How the Pressing Jig solves these problems:
The Metal Pressing Jig is a precision tool designed to:
・ Firmly hold parts in position
・ Ensure accurate hole alignment
・ Minimize stress on the die
・ Shorten setup time and reduce human error
■ Case Study from an Automotive Parts Factory:
After integrating a custom Pressing Jig for thin stamped components, the company achieved:
・ Misalignment reduced to under 0.3%
・ 20% decrease in machine setup time
・ Greater production stability across shifts
■ Recommended Product: Metal Pressing Jig by Haneda (Thailand) Co., Ltd.
Perfect for factories seeking precision and cost reduction, this jig offers:
・ ±0.005 mm accuracy
・ Japanese engineering, built locally in Thailand
・ Fast delivery and local after-sales support
・ Reduced waste and improved output speed
■ Download the PDF for more details or contact us directly for inquiries.
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