TAPYRUS (THAILAND) CO., LTD.
PRODUCT
Production Goods
Production, Properties, and Applications of Meltblown Nonwoven Fabric
What is Meltblown Nonwoven Fabric?
Meltblown fabric is created by blowing molten polypropylene (PP) or similar polymers through ultra-fine nozzles using high-speed hot air. This forms fibers with diameters in the micro- to nano-scale, which are laid into a nonwoven web with exceptional breathability and filtration performance.
Key Features
- High Filtration Efficiency: Captures PM0.3 particles, bacteria, and pollutants
- Soft & Lightweight: Ideal for medical masks and garments
- Water-Repellent & Breathable: Suitable for hygiene and protective wear
- Electret Effect: Retains static charge to trap fine particles effectively
Meltblown Fabric Production Process
- Polymer Melting and Extrusion
Thermoplastic resin (e.g., polypropylene) is melted and extruded through fine nozzles.
- Fiber & Web Formation
Hot air stretches the polymer into ultrafine fibers, randomly deposited onto a conveyor to form a web.
Bonding & Finishing
- The web is thermally bonded or electret-treated.
- Optional coatings may add water repellency or antibacterial functions.
Applications of Meltblown Fabric
Medical and Hygiene Uses
- N95 and Surgical Masks: Core filter layer
- Medical Gowns: Protection against fluids
- Sanitary Pads & Diapers: Breathable absorbent layers
Filtration & Environmental Fields
- Air Filters: HEPA filters in HVAC systems
- Liquid Filters: For industrial water/oil separation
- Oil Absorbents: Effective for chemical spill control
Industrial & Consumer Uses
- Protective Apparel: Lightweight suits for hazardous conditions
- Battery Separators: For lithium-ion batteries
Why Choose High-Quality Meltblown Fabric?
Choosing premium-grade meltblown fabric ensures:
- Superior filtration and long-term reliability
- Compliance with ASTM, ISO, and medical standards
- Performance stability in harsh industrial environments
Tapyrus manufactures meltblown nonwoven with strict quality control and customizable solutions, supporting diverse industries from cleanrooms to clean energy.
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❓ FAQ
Q: Is meltblown fabric water-repellent?
A: Yes. It provides water repellency while remaining breathable for wearable applications.
Q: Why is meltblown suitable for N95 masks?
A: Its micro–nano fibers and Electret Effect enable high-efficiency filtration of PM0.3 particles.
Q: How is meltblown used in lithium-ion batteries?
A: It functions as a separator that regulates ion flow and enhances cell safety.
📚 Glossary
Meltblown Nonwoven: Nonwoven fabric made using high-velocity hot-air fiber production
Electret Effect: Static charge mechanism that enhances particle capture
Separator: Barrier layer used inside lithium-ion batteries
Meltblown fabric is created by blowing molten polypropylene (PP) or similar polymers through ultra-fine nozzles using high-speed hot air. This forms fibers with diameters in the micro- to nano-scale, which are laid into a nonwoven web with exceptional breathability and filtration performance.
Key Features
- High Filtration Efficiency: Captures PM0.3 particles, bacteria, and pollutants
- Soft & Lightweight: Ideal for medical masks and garments
- Water-Repellent & Breathable: Suitable for hygiene and protective wear
- Electret Effect: Retains static charge to trap fine particles effectively
Meltblown Fabric Production Process
- Polymer Melting and Extrusion
Thermoplastic resin (e.g., polypropylene) is melted and extruded through fine nozzles.
- Fiber & Web Formation
Hot air stretches the polymer into ultrafine fibers, randomly deposited onto a conveyor to form a web.
Bonding & Finishing
- The web is thermally bonded or electret-treated.
- Optional coatings may add water repellency or antibacterial functions.
Applications of Meltblown Fabric
Medical and Hygiene Uses
- N95 and Surgical Masks: Core filter layer
- Medical Gowns: Protection against fluids
- Sanitary Pads & Diapers: Breathable absorbent layers
Filtration & Environmental Fields
- Air Filters: HEPA filters in HVAC systems
- Liquid Filters: For industrial water/oil separation
- Oil Absorbents: Effective for chemical spill control
Industrial & Consumer Uses
- Protective Apparel: Lightweight suits for hazardous conditions
- Battery Separators: For lithium-ion batteries
Why Choose High-Quality Meltblown Fabric?
Choosing premium-grade meltblown fabric ensures:
- Superior filtration and long-term reliability
- Compliance with ASTM, ISO, and medical standards
- Performance stability in harsh industrial environments
Tapyrus manufactures meltblown nonwoven with strict quality control and customizable solutions, supporting diverse industries from cleanrooms to clean energy.
ーーーーーーーーーーーーーーーーーーーーーーーーーーーーーーーーーーーーーーーーーーー
❓ FAQ
Q: Is meltblown fabric water-repellent?
A: Yes. It provides water repellency while remaining breathable for wearable applications.
Q: Why is meltblown suitable for N95 masks?
A: Its micro–nano fibers and Electret Effect enable high-efficiency filtration of PM0.3 particles.
Q: How is meltblown used in lithium-ion batteries?
A: It functions as a separator that regulates ion flow and enhances cell safety.
📚 Glossary
Meltblown Nonwoven: Nonwoven fabric made using high-velocity hot-air fiber production
Electret Effect: Static charge mechanism that enhances particle capture
Separator: Barrier layer used inside lithium-ion batteries
Company Information
Main 3 Products
Manufacture of Melt-Blown Non-Woven / Sale of Melt-Blown Non-Woven
Phone Number
Homepage URL
Since our founding in 1987 as a specialized manufacturer of melt-blown nonwoven fabrics, we at Tapyrus have consistently provided our customers with high-quality products using our unique technology.
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