【Contract Blast Processing】High-Mix Low-Volume to Mass Production of 300,000 Pcs/Month for Small Metal and Resin Parts | Local Surface Treatment & Deburring in Thailand

Fuji Blastech (Thailand) Co., Ltd. provides contract blast processing services for small metal and resin parts locally in Thailand. We handle everything from prototyping and high-mix low-volume processing using manual equipment to automated mass production at a scale of 300,000 pieces per month. We offer integrated local support in Thailand for surface treatment, precision deburring, and specialized surface modification.

Table of Contents

• Local end-to-end processing from prototyping to mass production of 300,000 pieces per month
• Deburring and specialized surface treatment technologies for small metal and resin parts
• Management system and scope of support with resident Japanese engineers
• Technical Specifications and List of Equipment Available in Thailand
• Frequently Asked Questions (FAQ)

Local end-to-end processing from prototyping to mass production of 300,000 pieces per month

When deburring or surface treatment becomes necessary for small metal parts or resin molded products under development at local production facilities in Thailand, selecting a processing supplier or shipping workpieces back to Japan can often lead to challenges such as prolonged lead times.

Fuji Blastech (Thailand) Co., Ltd. operates its own factory in Samut Prakan Province, Thailand, housing equipment ranging from manual blasting machines to automated equipment designed for mass production. In addition to manual machines that handle prototyping and high-mix low-volume processing starting from a single piece, our utilization of automated equipment for mass production allows us to provide a comprehensive local response for contract mass production of up to 300,000 pieces per month within Thailand.

By eliminating the process of shipping items back to Japan, you can seamlessly transition from prototyping to mass production entirely within Thailand. This is expected to shorten development periods and transportation lead times, suppress logistics costs, and reduce the risk of micro-damage to workpieces associated with inter-facility transit.

Deburring and specialized surface treatment technologies for small metal and resin parts

For precision metal stamped parts or molded products made of materials like PPS resin, insufficient deburring can cause electrical continuity failures in electronic components or catching in moving parts, which ultimately compromises the reliability of the finished product. Furthermore, friction on sliding parts, powder adhesion, and poor water drainage can lead to equipment wear during operation and trouble such as line stoppages.

At our local factory in Thailand, we leverage the blast processing know-how cultivated by Fuji Manufacturing to undertake various deburring and surface modification processes tailored to your specific application. In addition to precision deburring for PPS resin and thin-walled aluminum die-castings, we also support specialized processing such as "Gemini Treatment" to improve sliding properties and suppress powder adhesion, "α (Alpha) processing" to nanocrystallize metal surfaces to enhance strength and reduce friction, and "Sirius Z" for mirror polishing and fine deburring of molds and precision tools.

While maintaining the dimensional tolerances and shapes of the base materials, we form a uniform surface texture, namely, a micro-irregular structure according to your requirements. This contributes to the stable operation of production equipment by reducing sliding resistance in mechanical parts, improving mold release properties, suppressing powder adhesion, and extending the lifespan of molds and tools.

Management system and scope of support with resident Japanese engineers

When outsourcing specialized surface treatments or deburring to local overseas contractors, concerns often arise regarding variations in finishing quality due to ambiguous management standards for processing conditions or difficulties in communicating detailed finish expectations in Japanese.

Fuji Blastech (Thailand) Co., Ltd. has resident Japanese engineers who can directly understand technical specifications and precision requirements. We establish blasting conditions such as processing pressure, projection angle, and abrasive media selection under quality standards equivalent to those in Japan, and design the optimal process based on evaluation data obtained during the prototyping phase.

Even for drawing instructions and specialized processing requests, meetings can be conducted in Japanese locally in Thailand. This prevents communication gaps and ensures a stable local supply of blast-processed components in Thailand that comply with the management levels of your Japanese headquarters.

Technical Specifications and List of Equipment Available in Thailand

Frequently Asked Questions (FAQ)

Q: Can I request prototype processing for just a single piece? Also, what is the meeting process like?
A: Yes, we can accommodate that. We possess manual equipment dedicated to prototyping and single-item processing, allowing us to accept orders starting from one piece. A local Japanese engineer will take charge of your workpiece, conduct test processing and evaluation, and provide consistent support up to establishing conditions with a view toward future mass production transitions.

Q: Can you handle deburring for resin parts, such as PPS, or clarifying finishes for acrylic resins?
A: Yes, we can. We have a track record of processing at our local factory in Thailand for not only common metal materials but also the fine deburring of engineering plastics like PPS resin, as well as clarifying finishes on acrylic resin through specialized polishing.

Q: Is it possible to perform specialized processes such as "Gemini Treatment" or "α-processing" locally in Thailand?
A: Yes, it is possible. We have introduced dedicated media and process management standards at our local factory in Thailand, enabling us to perform processing with technical specifications identical to those of Fuji Manufacturing in Japan. Specialized processes for improving sliding properties, preventing powder adhesion, and enhancing metal surface strength can be executed locally in Thailand and delivered directly to you.

※ If you would like to know more details, please download the materials or contact us using the inquiry form below.