Smart Production Monitoring Design and Manufacturing Thailand

Smart Production Monitor
Real-Time Smart Production Monitor
(can be designed and can be adjusted according to actual usage.)
Target and Daily Plan (D.Plan)
Showing production targets helps operators know production goals.
Plan (cycle time)
Production plan according to the cycle time specified, which will start at 0, so if the cycle time is 30 seconds, every 30 seconds the plan will increase by 1.
Actual
Show results of production that can actually be produced. Can accept input (on/off contact) from a push button, a photo sensor, or a barcode scanner (custom).
Diff
Shows the difference between plan and actual. The formula is plan minus actual. Operators can know how much is missing. in order to meet the specified goals
Rework or NG (no good)
Indicate waste during production. Input (on/off contact) can be obtained from a push button, a photo sensor, or a barcode scanner (custom).
Work Time
total working time of each shift or total working time of each model
OEE Calculate (%)
The OEE calculation will include Af%, Pf%, and Qf%.
Model Name
Show the model name that is being produced clearly. Allows operators to know that they are producing that model.
Line Name
Displays the line name of the line currently being produced. according to the position of use
Cycle Time/Tact Time
Time spent on each production run (production time per piece)
Featured Image or Video
On the screen, images of workpieces currently being produced can be displayed. or animation
Status
The state of the machine at that time was normal. or if there is any problem such as downtime, break time, setup time, or running late.
Advantages of smart production monitoring systems that display on LCD monitors or LED TVs
• Resistant to environmental conditions (robust) in the factory as well as stability (stable).
• Use a real-time operating system (RealTime Operating System, or RTOS), which, when receiving signals from the sensor system, can react immediately and accurately.
• Able to show results through an LED monitor or LED TV, making it possible to get out of the limitations of fixed display.
• The processor, which is separated from the display (the module), is lightweight, easy to install, and easy to maintain.
• Data transfer via LAN or Wi-Fi.
• Support for production orders with the barcode system
• Peripherals are commercial parts that can be purchased online.