OXISO Treatment Technology for Enhancing the Durability of Forging Dies
Forging dies face challenges such as wear, galling, and reduced oil retention due to exposure to high loads and thermal environments, leading to shortened lifespans. OXISO treatment is a proprietary technology designed to address these issues. By employing OX-FSP processing, it enhances surface hardness and imparts residual compressive stress, significantly improving fatigue strength. It also optimizes oil retention, reducing friction and preventing galling or seizing. This results in significantly extended die lifespans and reduced maintenance frequency.
■ Features
Improved Surface Hardness: Strengthens wear resistance with high residual compressive stress imparted by OX-FSP.
Friction Reduction: Enhances surface properties to reduce friction during forming.
Enhanced Oil Retention: Optimizes oil film properties to prevent galling and seizing.
Significant Lifespan Extension: Increases die lifespan by 1.5 to 2 times for various forming components.
■ Capabilities
Increased Shot Count:
Gear Tooth Forming: From 8,000 shots to 15,000 shots.
Flat Dies: From 10,000 shots to 20,000 shots.
Clinker Forming: From 8,000 shots to 13,000 shots.
Oil Groove Forming: From 10,000 shots to 15,000 shots.
Wide Applicability: Suitable for various forging processes such as flashless forming, preforming, and racket forming.
Proven Durability: Delivers stable performance even in high-temperature environments.
■ Application Examples
Gear Tooth Forming: Significantly reduces wear, improving part quality.
Oil Groove Forming: Enhances oil retention, reducing frictional heat.
Flat Dies: Maximizes fatigue life with residual compressive stress.
OXISO treatment dramatically improves the performance and lifespan of forging dies, achieving both higher production efficiency and cost savings.
■ For more details, please download the PDF or contact us.
