Coolant Tank System | Filtration System with Centrifugal Separator | Extend the Service Life of Cutting Oil and Grinding Oil

Cutting oil and grinding oil contaminated with metal sludge, without an effective management system, can become the source of recurring factory problems, including fluid deterioration, unpleasant odors, scratches on workpieces, and ongoing operating costs.

TOUTO SEPARATOR ASIA LTD. provides design and manufacturing services for Coolant Tank Systems integrated with Centrifugal Separators for industrial factories in Thailand and across Southeast Asia. The system is designed to extend oil service life and reduce long-term operating costs.

Table of Contents

• Importance of a Coolant Tank System
• Technical Features and Sludge Management
• Results and Production Process Improvements
• Customized Design and Services
• Frequently Asked Questions (FAQ)

Importance of a Coolant Tank System

In metalworking and grinding processes, cutting oil and grinding oil are continuously contaminated with fine metal sludge. Without an appropriate CNC Coolant Filtration System or coolant filtration system, the following problems may occur:

• Fluid Deterioration and Unpleasant Odors
  Sludge accumulated at the bottom of the tank can become a breeding ground for bacteria, causing the coolant to deteriorate more quickly and creating unpleasant odors in the working area.
• Reduced Workpiece Quality
  Contaminants circulating back into the system may cause scratches on workpiece surfaces and increase the reject rate in the production line.
• Cleaning Workload
  Operators must regularly stop machines to remove sludge and clean coolant tanks, which is physically demanding and time-consuming work.

Technical Features and Sludge Management

TOUTO’s Coolant Tank System works together with a Centrifugal Separator to provide highly effective sludge separation:

• 500–1,500 G Centrifugal Force
  Powerful centrifugal force separates contaminants much more effectively than natural sedimentation. The system is suitable for both Coolant Recycling Systems and cutting oil filtration applications.
• Filterless System
  The system reduces consumable filter costs and waste generated from used filters. It also eliminates filter clogging problems during operation.
• Handles Various Types of Sludge
  The system can process iron, aluminum, stainless steel, and titanium sludge, as well as glass and ceramic sludge.
• Centralized Filtration System Design
  Fluids from multiple machines can be processed together at a single location, helping save installation space and reduce maintenance workload.

※ For more information, please download the PDF file attached to this article or complete the form below to make an inquiry.

Results and Production Process Improvements

• Extend the Service Life of Cutting Oil and Grinding Oil
  Continuously maintaining fluid cleanliness helps slow deterioration and significantly reduces the frequency of fluid replacement.
• Reduce Operating Costs
  By continuously circulating and reusing fluids in the production line, the system helps reduce the cost of purchasing replacement oil as well as wastewater and sludge disposal expenses.
• Improve the Working Environment
  The system helps reduce HDDS conditions—Harsh, Dirty, Dangerous, and Smelly—creating a cleaner and safer working environment.
• Reduce Operator Workload
  Sludge management using either the automatic CF Series or semi-automatic TSK Series helps reduce the number of working hours required for manual coolant tank cleaning.

Customized Design and Services

TOUTO provides comprehensive services from testing through to actual installation:

• Work Test
  Sludge separation is tested using the customer’s actual fluid sample, approximately 60 liters or more, to verify separation performance before designing the system.
• Processing Capacity Calculation
  Our team calculates the appropriate tank size and selects a suitable centrifugal separator according to the production volume to provide the most appropriate coolant filtration system.
• Technical Support
  Installation, piping, and maintenance services are available in Thailand and across Southeast Asia.

Frequently Asked Questions (FAQ)

Q: Can the coolant tank be designed for a limited installation space?
A: Yes. Our engineering team can design the coolant tank and piping layout to suit the customer’s actual available installation space.

Q: Does this system require the use of chemicals?
A: In general, centrifugal separation can separate sludge without additional chemicals. TOUTO’s centrifugal separators are designed to handle thick and sticky sludge without using filters and can also be integrated with systems that already use coagulants.

Q: Can the system support machines with high flow rates?
A: Yes. The CF-150 supports a maximum flow rate of 200 liters per minute. The system can also be designed as a Centralized Filtration System to handle processing requirements from multiple machines simultaneously.

※ For more information, please download the PDF file attached to this article or complete the form below to make an inquiry.