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Custom-Made Parts Made Right the First Time! Japanese-Quality “Manufacturing” That Met Yamada Machine Tool’s Request

2021/05/11 11:08

Custom-Made Parts Made Right the First Time! Japanese-Quality “Manufacturing” That Met Yamada Machine Tool’s Request

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Mr. Yuki Handa, Engineering Supervisor at Yamada Machine Tool (Thailand) (hereinafter referred to as YMTT), which sells various marking machines and special tools in Thailand, places tremendous trust in Mr. Tetsuya Nagai, President of Nagai Giken (Thailand).

The event that triggered this trust occurred when YMTT was checking the operation of an automated machine at a factory and an important component broke.

The aluminum component had been manufactured in Japan and featured high precision and a complex structure.
Upon seeing the damaged condition of the component, Mr. Handa of YMTT was speechless and immediately thought:

“This can’t be repaired in Thailand!”

A local Thai company that did business with YMTT could not repair it, and ordering a replacement from Japan would not allow enough time before the automated machine was scheduled to begin full operation.

YMTT therefore contacted “Nagai Giken (Thailand),” a company that had previously been introduced to them, and Nagai Giken was able to repair the component in approximately four hours of working time.

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▲Nagai Giken (Thailand) Thai staff at work ①

■ Nagai Giken (Thailand) Passes Japanese Craftsman-Level Skills on to Thai Staff

“I was happy that YMTT asked us to take on the job because there was no one else who could handle it,” said President Nagai. He modestly added, “We didn’t do anything particularly special. We simply repaired the component accurately according to the drawing.”

The repaired component reportedly remained unbroken even after more than one year, and the automated equipment is still operating today.

President Nagai listed the following reasons why the company is able to “manufacture exactly according to the drawing as a matter of course.”

①The work is performed by Thai staff who underwent technical training at Japanese manufacturing sites
②The Thai staff understand Japanese technical terminology, so drawings written in Japanese are also OK
③The Thai staff can hold meetings in Japanese
④The company has a good working environment, so Thai staff do not leave, allowing a high level of technical skill to be maintained

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▲Nagai Giken (Thailand) Thai staff at work ②

Nagai Giken (Thailand) clearly distinguishes itself from the image of Thai local companies as offering “cheap prices but poor quality.”

“We do work that makes people on the production floor happy. We can look at a drawing and manufacture exactly according to it, so there is no rework process, and we can also accommodate short lead times. (President Nagai)”

Since the component repair incident, YMTT and Nagai Giken (Thailand) have built a strong relationship of trust.
Nagai Giken is likely to be a strong ally for companies facing difficulties with production equipment and jigs in Thailand.

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▲Mr. Handa of YMTT (right) using a laser marking machine to add a QR code to a jig component, with President Nagai (left)

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▲Mr. Handa with a French-made laser marking machine
YMTT also proposes traceability systemization using marking systems (marking machines)

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With the cooperation of YAMADA Machine Tool (Thailand) Co., Ltd.

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▲Mr. Handa of YMTT (left) and President Nagai (right)

Yamada Machine Tool (Thailand)
Yuki Handa / Engineering Supervisor

Joined Yamada Machine Tool Co., Ltd. in 2016
After gaining experience in electrical design in the Marking System Division at the head office, he was assigned to the Thai subsidiary in June 2017.
Responsible for marking equipment manufacturing and FA-related operations

If you are interested in the production equipment, labor-saving equipment, quality control equipment, jigs, and other products manufactured by Nagai Giken (Thailand), please contact us using the form below.

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NAGAIGIKEN CO.,LTD. / NAGAIGIKEN (THAILAND) CO., LTD.

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Design and Fabrication of Production Equipment / Design and Fabrication of Jigs & Fixtures / Parts Machining, Welding (ARC Welding / TIG Welding), Machining / Cutting

We have established an integrated production system that covers design, processing, assembly, electrical, test operation, and installation to meet the needs of production equipment, labor-saving equip ...

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